Common Issues in EOT Cranes and How to Prevent Them

Just like your car needs regular maintenance to stay efficient, your overhead crane needs the same level of care. Built to enhance workflow and productivity, EOT cranes from single-girder EOT crane manufacturers in India represent a significant investment.

However, without proper upkeep, they can suffer from wear and tear, turning into both a safety risk and a costly liability.

Common Issues with Overhead Cranes

Identifying issues early can help you avoid costly downtime and repairs. Have a look at these common issues with overhead crane systems and how to prevent them.

Wire Rope Degradation

Among the essential parts of an overhead crane is the wire rope. The wire rope can face several potential issues:

• Rope diameter reduction
• broken/corroded cables
• Worn-out external wires
• Jumping off from the reeving system

Solution: The best thing you can do is to inspect the rope before every use. Also, lubricate the wire rope appropriately, reducing friction between the wires and protecting it from corrosion.

Premature Wear on End Truck Wheels

Another common issue is the premature wearing down of the end truck wheels due to regular use.

Solution: The best way to prevent this is by choosing a trusted single-girder EOT crane supplier that understands wheel-rail hardness compatibility. It will prevent premature deterioration and enhance the crane’s longevity.

Alignment and Crane Skew

A misaligned crane can lead to serious consequences. From stressing your building’s structural integrity to causing dangerous accidents, there are several risks involved.

Solution: Inspect the Ambica Engineering EOT crane and look for signs like cracked wheel flanges or loud scraping noises. Routine inspections by a trusted service provider also help ensure your crane operates within recommended standards.

Overheating of Motors

Frequent lifting and extended operating hours can cause crane motors to overheat, especially if the crane is undersized for the load or lacks proper ventilation. Overheating reduces motor life and can lead to sudden breakdowns.

Solution: Monitor motor temperature during operations and allow cooldown periods during heavy use. Ensure that ventilation is adequate and free from obstructions. Choosing the right capacity crane for the job can also reduce the strain on motors.

Improper Load Handling

Improper slinging, overloading, or sudden lifting can place extreme stress on crane components, increasing the risk of mechanical failure or accidents.

Solution: Always train operators on proper lifting techniques and load limits. Use the right slings, shackles, and hooks for the task, and make sure the load is evenly distributed. Load monitoring systems can also help prevent misuse and maintain safety standards.

In conclusion, overhead cranes play an important role in enhancing operational efficiency, boosting productivity, and streamlining workflow across several industrial settings. They’re a valuable investment, offering both performance and reliability when managed properly. Taking a proactive approach can help avoid the most frequent problems associated with these cranes. However, if you want to buy this type of crane, contact Ambica Engineering Co. immediately!