Written by amnamir00 » Updated on: October 05th, 2024
Hybrid UV printers continue to lead a revolution in printing technology with this latest technological advancement: hybrid UV printers take advantage of UV curing, but can also print on both rigid and flexible substrates. For businesses looking to improve their printing capabilities, hybrid UV printers are a special, new type of printer that’s more efficient, of better quality and more versatile as it can print on a wider variety of substrates. In this guest blog, we analyse what hybrid UV printer are, what their advantages are and how they can benefit your business.
Hybrid UV printer is a modern technology hybrid. It combines the years of expertise in UV digital printer with the capacity to work with diverse substrates ranging from rigid substrates (wood, metal, etc) to flexible substrates (plastics and fabrics). Hybrid UV printers provide boundless opportunities to business ranging from clothing to hardware industries.
How Hybrid UV Printers Work
Inclusion of UV printers enables the printers to perform hybrid printing, where ultraviolet (UV) light is used to instantly dry or cure the ink while it is still on the substrate. This works as follows:
Ink Application: The printer vibrates droplets of UV-curable ink onto the selected media. This media can be a low-cost paper substrate or a higher-cost glass and metal substrate.
UV Curing: The ink is applied and simultaneously exposed to UV light from lamps or LEDs in the printer. The UV light initiates a chemical reaction that hardens the ink immediately.
Dries Instantly: With ink that is dry before hitting the page, no additional drying time is required, so you can immediately handle and finish.
Advantages of Hybrid UV Printers
Versatility Across Substrates
One of the major selling points of hybrid UV printers is their capacity to print on almost any type of material. From rigid materials like metal signs to flexible materials like banners, hybrid UV printers are able to bring the required ink to any application or material. This versatility grants business the chance to create new application possibilities and expand their product catalogue.
Superior Print Quality
As well as their high-print quality reputation, modern hybrid UV printers work by printing in the UV light projection mode, where the light is directed onto the substrate that passes under it while it cures. This produces super-sharp and bright prints that resist fading, creasing or smudging, and is able to produce more detail and better colour matching compared with inkjet printers. This delivers the quality expected in a high-impact graphic and the sharp resolution of the more intricate elements of a design.
Increased Productivity
This near-instant curing means shorter production runs. Although the process is the same, if designers want to change a poster urgently, the new design can be printed immediately. Or fast-turnaround orders can be completed. This short turnaround time is a real advantage for on-demand and other types of high-volume direct-to-garment printing.
Cost Efficiency
Although a hybrid UV printer generally represents a higher initial investment, the costs in the long run are lower: the increased durability of UV-cured prints reduces reprints and thereby material waste; UV inks last longer, creating less waste when unused; and the equipment doesn’t need to be maintained as frequently and requires fewer compatible consumables than comes with traditional inks.
Eco-Friendly Operation
Moreover, hybrid UV printers are green compared with many traditional printing processes, since UV inks release fewer volatile organic compounds (VOCs), and the instant curing process cuts back on energy use. Moving toward greener products and packaging is part of the requisite for companies that want to stay competitive.
Applications of Hybrid UV Printers
High-quality indoor/outdoor sign production: Hybrid UV printers produce wonderful indoor/outdoor signs, through their ability to print on different media and their durability.
Customised Promotion: Print your brand on a keyboard, a pen, a USB drive or a T-shirt. With hybrid UV printers, you can offer your clients unique and memorable promotion items that will make their products more memorable and recognisable in the marketplace.
Packaging is made more attractive and high-resolution prints with bright, saturated colours can be achieved Print your product labels directly on your product packaging with hybrid UV printers. Hybrid UV printers have the ability to print on both rigid (eg, board) and flexible (eg, thermoformed packaging) substrates, and can even print directly on Corrugated Cardboard, Cartonboard, etc.
Decorative Prints: Decorative prints are suitable to make artistic decorations, such as wall paintings and home decorations. The pattern through printing multiple surfaces is very creative and unique. It can attract a larger market.
Choosing the Right Hybrid UV Printer
When selecting a hybrid UV printer for your business, consider the following factors:
Material Compatibility: Can the printer handle the substrate materials you intend to use from day one, whether rigid or flexible?
Matter of Scale: Print Size and Resolution If you plan to blow up your photo to poster-size or smaller, your printer needs a good dpi, but not much else. If you want to create framed wall-art or photo gifts, 180dpi resolution, which equals 300 ppi, will do just fine. But if you’re creating huge prints or fine art, you’ll want to find a printer with printers and papers capable of 300dpi resolution, or around 600ppi. And, luckily, we have news that applies to everyone! Digital cameras have improved in resolution year after year, and dpi ratings for printers are no longer the crucial choice points that they once were.
Speed and Efficiency: You have a lot of orders to fill, and need a printer that can handle the production requirement.
Service and Maintenance: Select a manufacturer that offers responsive customer support and maintenance to avoid any hiccups in the working of your printer.
Conclusion
These new hybrid UV printers employ UV lamps that cure the inks applied to the substrate in the finishing process. They combine the best features from both the roll-to-roll and flatbed configurations allowing for full 360 degrees of printing while still offering the benefits of inkjet printing. A hybrid UV printer can take your business to new levels of profitability. These printers offer amazing versatility, high-quality prints, efficiency, and are environmentally friendly. A hybrid UV printer is suitable for most substrate types and can be easily integrated into the production floor. In the signage, promotional products, packaging and decorative printing segments, a hybrid UV printer can help your company expand its portfolio and grow at a faster pace. Whether it is photo quality prints on paper, UVcoated brochures, promotional products on foam, sportswear, jeans, license plate holders or corrugated carton boxes, a hybrid UV printer will excel.
If you want to know more about hybrid UV printing technology and how you can integrate it into your business, contact us. We have the industry’s best hybrid UV printers and can recommend the best fit for your needs.
What is a hybrid UV printer?
A hybrid UV printer is a combination of a rigid and flexible printing machine. This machine can print rigid and flexible materials at the same time by curing the ink instantly with UV light.
What are the benefits of using a hybrid UV printer?
Benefits include multi-substrate applicability, high-resolution print, productivity and cost advantages, and green operations.
Can hybrid UV printers print on different materials?
As you know, hybrid UV printers with hybrid inks can be printed on a variety of materials such as paper, plastic, metal, glass and fabric.
How does UV curing improve print quality?
The UV curing means that the print dries immediately, so you have a clean, crisp image with great colour that doesn’t fade or smudge.
Are hybrid UV printers environmentally friendly?
Yes, they create fewer VOCs and use less energy than traditional printing processes.
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