How to Get BIS Certification for Helmets: Under IS 4151

• Mandatory by Law:  All motorcycle and industrial helmets sold in India must be BIS certified under IS 4151 or IS 2925.
• Ensures Rider Safety: BIS certification confirms helmets meet impact, penetration, and durability standards to protect users.
• Involves ISI Marking: Only BIS-certified helmets can carry the ISI mark, which is legally required for retail and online sales.
• Certification Process:Includes lab testing, online application, factory audit, license grant, and post-approval surveillance.
• Strict Penalties for Non-Compliance: Selling non-BIS helmets can result in product seizure, fines, and business blacklisting.

Introduction:

Are you engaged in the manufacture or sale of helmets in India? If you do, you may know by now that BIS certification is not voluntary, it is mandatory to sell helmets in India. Whether selling to bikers, or industrial users, your helmets are legally required to comply with the safety standards required under IS 4151 or IS 2925, whose ISI mark must be affixed, or you may not legally sell the helmet no matter the method of sale online or offline.

Whether you're a manufacturer, an importer, or a seller, BIS certification is now essential to operate legally and offer life-saving products.

👉 Get full details on BIS certification for helmets

What is BIS Certification for Helmets?

BIS certification indicates that a helmet complies with Indian safety regulations and is safe for use. The certification is given through the Bureau of Indian Standards and is a requirement for all motorcycle and industrial helmets sold in India. All certified helmets will have an ISI mark show that they have been tested for safety in critical area like impact and durability. It is illegal to sell or import helmets without BIS certification.

Why Is BIS Certification Mandatory for Helmets?

1. Legal Requirement

 The BIS Act, 2016 makes it illegal to manufacture, import, or sell non-certified helmets.

2. Rider & Worker Safety

 BIS certification ensures that helmets can withstand real-world accidents and workplace hazards.

3. Avoiding Penalties

 Non-compliant products can be seized and banned. Multiple brands have faced enforcement in the last two years.

4. Ecommerce Compliance

 Platforms like Amazon, Flipkart, and Meesho demand BIS certification to list helmet products.

5. Brand Trust & Growth

 ISI-marked helmets are more trusted by Indian buyers, helping brands expand faster.

The BIS Helmet Certification Process: Step-by-Step

BIS certification includes lab testing, application, factory audit, ISI marking approval, and ongoing surveillance.

1. Product Testing at BIS-Recognised Lab

• Submit helmet samples to BIS-approved labs
• Tests conducted per IS 4151 or IS 2925
• Report validity: 90 days

2. Application via Manakonline Portal

• Submit documents, lab reports, factory details, and user manuals
• Pay required fees

3. Factory Audit (Only for Domestic Manufacturers)

• BIS officers verify production capability, quality control, and traceability
• Importers may skip audit if OEM is audited

4. Grant of License and ISI Marking

• On successful audit and verification
• ISI mark must include CM/L number

5. Post-Certification Surveillance

• Surprise audits
• Market surveillance and product testing

 Step-by-step process explained in detail here

Documents Required for BIS Helmet Certification

• Test report from BIS-approved lab
• Manufacturing process flowchart
• Quality control plan
• Trademark registration certificate
• Authorization letter (if applying via consultant)
• Factory layout plan and utility bills
• List of machinery and testing equipment

Common Reasons for BIS Rejection

1. Submitting expired lab reports
2. Incomplete documentation or wrong standard
3. Factory not following quality systems
4. Unauthorized use of ISI mark
5. No in-house testing or traceability process

Brands Already BIS Certified in India

Reputed brands like Steelbird, Vega, Studds, Aerostar, and Gliders have BIS certification and are market leaders.

These brands use compliance as a marketing edge. Some, like Steelbird, even advertise their BIS-approved status prominently in ads. Newer D2C players are also jumping on board, especially after enforcement tightened in 2023.

 Step-by-step process explained in detail here

FAQs About BIS Certification for Helmets

1. Do helmets require BIS certification in India?

 Yes, all helmets are required to be BIS certified under IS 4151 or IS 2925 for motorcycle and industrial purposes.

2. What is the validity period of a BIS license for helmets?

Typically, 1 year. It can be renewed annually if compliance is maintained.

3. Can foreign helmet brands apply for BIS certification?

Yes, but they must appoint an Indian Authorized Representative (AIR) and have factory inspections done by BIS.

4. Is the ISI mark same as BIS certification?

Yes. The ISI mark is the visible proof of BIS certification and must be printed on each helmet.

5. How long does BIS certification take?

Generally 30–60 working days depending on audit scheduling and document readiness.

6. Can I sell helmets online without BIS?

No. Ecommerce platforms like Amazon, Flipkart, and Meesho require BIS documentation for listing helmets.

7. What happens if I sell non-BIS helmets?

Authorities can seize products, impose penalties, or initiate legal action under BIS Act, 2016.

8. Are bicycle helmets included for BIS certification?

 Currently, only motorcycle and industrial helmets are under mandatory BIS regulations or qualifications.

9. Which test labs are authorized to test helmets?

 Only BIS recognized labs can test helmets including: CIRT, NTH, and third-party - NABL accredited laboratories published on the BIS.gov.in.

10. Is BIS certification a one-time process?

No. It requires annual renewal and periodic audits to ensure ongoing compliance.

Conclusion: Stay on the Cutting Edge with BIS Certified Helmets

In the compliance-heavy Indian market, becoming BIS certified isn't an afterthought. It's the basis for making helmets. If you are importing, manufacturing, or selling online, making sure you are providing ISI-marked helmets, will not only protect your brand but your end user too. https://www.diligencecertification.com/