The Ultimate Guide to Urethane Cement Flooring Installation

Written by Creek Stone Resurfacing  »  Updated on: November 01st, 2024

If you are thinking about improving your flooring, you have probably heard the term urethane cement flooring. But what exactly is it? And why is it becoming so popular for industrial and commercial spaces? This guide will detail everything you need to know about urethane cement flooring and walk you through the installation process in a simple, easy-to-understand way.

What is Urethane Cement Flooring?

Urethane cement flooring is a type of industrial flooring that is made by mixing a polymer binder with cement and aggregate. It is also known as polymer concrete.

Urethane cement has excellent chemical resistance, is easy to clean, and can handle extreme temperatures. In short, it is the best choice for those looking for a long-lasting, low-maintenance flooring solution.

Why Choose Urethane Cement Flooring?

There are many reasons why Urethane Cement Flooring is the right option for both commercial and industrial spaces. Here are some of its key benefits:

Durability: Urethane cement is incredibly tough and can handle heavy machinery, foot traffic, and spills without showing wear and tear.

Chemical Resistance: If your space is exposed to harsh chemicals or cleaning agents, Urethane Cement Flooring can resist damage, unlike some other flooring options.

Temperature Resistance: This flooring can handle extremely high and low temperatures, making it ideal for places in commercial kitchens or cold storage units.

Easy to Clean: Urethane cement is smooth and seamless, which means dirt and grime won’t easily get trapped. Regular cleaning keeps it looking great.

Slip-Resistant: This flooring can be installed with a slip-resistant texture, making it safe for areas where liquid spills are usual.

Now that you know why Urethane Cement Flooring is so popular, let us discuss how it is installed:

Step-by-Step Guide to Urethane Cement Flooring Installation

Installing Urethane Cement Flooring is not a DIY project. It requires special tools and knowledge, but understanding the process can help you make informed decisions if you want to hire a professional.

Step 1: Surface preparation

Before any installation begins, the existing floor must be properly prepped. This is one of the most important steps because if the surface isn’t ready, the new floor won’t bond properly.

Clean the Surface: All debris, dust, and dirt need to be removed. The cleaner the surface, the better the bond between the existing floor and the urethane cement.

Fix Any Cracks: Any cracks, holes, or uneven surfaces should be patched and leveled to ensure the urethane cement lays smoothly.

Remove Old Coatings: If the floor has old paint, adhesives, or coatings, they need to be removed. This might require grinding or scarifying the floor.

Step 2: Priming the Floor

Once the floor is prepped and clean, it is time to apply primer. The primer helps the urethane cement adhere better to the surface.

Apply the primer: Using a Roller or Brush, the primer is evenly applied across the floor. It is essential to allow the primer to dry completely before moving to the next step. Depending on the temperature and humidity, this can take a few hours.

Step 3: Mixing the urethane cement

After the primer dries, it is time to mix the urethane cement. This step requires precision, as the wrong mixture can affect the flooring’s performance.

Combine the Components: Urethane cement comes in several parts that need to be mixed in the correct ratio. A professional will use a drill and mixing paddle to ensure the components blend thoroughly.

Work Quickly: Once mixed, urethane cement has a limited working time, so it needs to be applied fairly quickly to avoid hardening in the bucket.

Step 4: Applying the Urethane Cement Flooring

With the cement mixed and ready, it is time to apply it to the floor. This step is done with caution to ensure even coverage and a smooth finish.

Spread the Urethane Cement: Using a trowel, the urethane cement is spread across the floor. Professionals will work in sections to ensure the cement is evenly applied before moving on to the next area.

Level the Surface: As the cement is spread, it will be leveled out to create a smooth surface. For areas that need extra slip resistance, professionals can add a texture before the cement cures.

Step 5: Curing and Final Touches

After the urethane cement is applied, it needs time to cure (harden). This is a crucial step to ensure the floor reaches its full strength and durability.

Allow Time to Cure: Depending on the environment, curing can take anywhere from 24 hours to a few days. During this time, It is important to keep the floor clean.

Final Inspection: After the floor has fully cured, professionals will inspect the surface to ensure it is smooth, even, and ready for use.

Maintaining Your Urethane Cement Floor

Once your urethane cement flooring is installed, maintenance is simple. Regular cleaning with a mild detergent and water will keep it in great shape. If any damages occur, such as cracks or chips, they can easily be repaired by a professional.

Avoid using harsh chemicals or dragging heavy objects across the surface.

Conclusion

Urethane Cement Flooring is a fantastic choice for anyone looking for a durable, low-maintenance floor that can withstand heavy traffic and harsh environments. The installation process is a bit technical, but understanding the steps can help you hire the right professionals for the job. Whether it is for an industrial warehouse, a commercial kitchen, or even your garage, this type of flooring will give you a long-lasting solution you can rely on.

If you are considering Urethane Cement Flooring Installation, now is the perfect time to start with Creek Stone Resurfacing!


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