Tips to Choose the Best Air Heater for Industrial Use

Are you looking to increase the efficiency, product quality, and manufacturing speed of your business? It is time to consider one of the high-quality air heaters. This tool offers a constant flow of controlled air for different industrial heating procedures, such as curing, shrinking, and drying. Do not know how to select the right air heater for your industry? Keep reading to find an effective heating tool for your business.

What are Air Heaters?

Air heaters are devices employed to heat air. They involve forced air components in addition to all kinds of space and radiant heaters. Forced air products control air temperature by flowing air past a heat source with a blower or fan. As the air current passes through the heater, it takes in thermal power and then takes out the heater at an increased temperature. Radiant heaters run by transmitting heat from a point source, heating the things close to that point source. The temperature differential creates a free-flowing transmission or convection cycle, which in turn heats the enclosing air mass. Space heaters are self-contained tools that can be run by any of the methods, including conduction, convection, and radiation.

Industrial Applications of Air Heaters

The process of heat transfer may be employed to discuss the heater, but it is different from the application. Air heaters may be used for commercial, residential, or industrial applications. Commercial and residential heaters are generally used for space heating and HVAC systems. Industrial uses involve drying, calcining, melting, preheating and different chemical procedures. They are employed in a number of automotive, packaging, plastics, textile, rubber, and electronics applications. They are employed for curing adhesives, de-flashing molded parts, welding plastic or vinyl fabrics, and dry ink.

Uses of Air Heaters in Different Industries

Here are a few industries that use air heaters, together with each component’s common activities.

1. Automotive

• Curing adhesive
• Activating hotmelt adhesive
• Heating gear rings
• Burning in paint after pad printing and taking out the coating
• The panelling of the car door interior
• Hot air absorbing
• Culling, separating and welding plastic materials
• Bonding and bending interior door panels
• Angle air de-flashing from evicted or extruded parts
• Exhaust particulate filtration

2. Deburring

Air heaters are secure options for deburring as they provide the operator with greater control over the procedure, which stops material perversion. You can also attain more effective results by changing the process parameters. An automatic production process:

• Is more effective
• Is more cost-efficient
• Offers increased productivity and decreased downtime

3. Mechanical Engineering

Mechanical engineers can use air heating devices to:

• Burn-in paint post-to-pad printing
• Dry printing ink
• Mark insulation boards
• Dry out sticky stationery covers
• Dry labels

Similar industries that utilise these devices are:

• Energy
• Printing
• Heating Engineering
• Aircraft
• Microtechnology
• Industrial Mechanical Engineering
• Textiles

4. Food and Beverage

This industry uses air heating tools to:

• Warm up shrink tunnel
• Warm up aluminum tubing
• Deplete foam
• Speed up mixing processes
• Smooth and dry chocolate
• Shrink-wrap pallets and caps
• Drop off PE tubing into cans
• Drop off safety rings
• Compress wrappers
• Disinfect milk cartons
• Disinfect test needles
• Desiccate printing in
• Desiccate cans prior to printing
• Dry and disinfect bottle corks
• Fix plastic tubes
• Fix PE foil bags

Important Factors to Consider When Selecting an Air Heater

1. Check Heat Output

Heat output is essential when selecting an industrial air heater as it identifies the heater’s capability of meeting temperature requirements. Inadequate heat output can lead to insufficient heating and process inaccuracies, while redundant output can result in equipment bruise, energy waste, and prospective safety hazards. Choosing the proper heat output assures optimal performance, power efficiency, and security for industrial procedures.

2. Consider Airflow

Airflow is important when looking for an industrial air heater as it impacts how successfully the heated air is allocated all through the target area. Appropriate airflow ensures consistent temperature allocation, stopping hot or cold areas that could affect process effectiveness or product quality. By checking airflow, you can improve heat transfer, keep constant conditions, and increase the performance and trustworthiness of the heating system.

3. Verify Energy Effectiveness

Energy efficiency is important when choosing an air heater because of its effect on operational charges and environmental viability. A power-efficient air heater takes up less power to generate the needed heat output, resulting in reduced energy bills and decreased carbon emissions. By giving preference to energy efficiency, industrial units can improve their financial viability, fulfil environmental targets, and add to long-term resource protection.

4. Look for Safety Attributes

Safety attributes are of huge significance when selecting an air heater to ensure the wellness of equipment, personnel, and the industrial unit itself. Effective safety features, such as overheat safety, temperature sensors, and foolproof methods, help stop fires, accidents, and equipment loss. By giving preference to safety, industrial operations can reduce risks, follow regulatory norms, and keep a safe surrounding for workers and processes.

Final Words

Whatever type of commercial or industrial air heating tool you require for your business, Marathon Heater India Pvt. Ltd. has covered you. Browse their online collection of air heaters today to find the right tool for your business.