How to Install a Commercial Steel Door

Step 1: Preparation

1. Find the right materials and tools to complete this project.

2. Find the correct door by examining the opening or mark numbers on the doors. The number of the mark could be found on the label, placed on the top or bottom channel or engraved into the hinge reinforcement.

3. Take the doors off and unpack them.

4. Make sure you check the door's sketch and the schedule of hardware to make sure you have the right frame, door as well as the correct hardware.

5. Before you begin installing the door ensure that your frame opening is of the right width and that it is square, plumb and even. If the opening isn't accurate, it can lead to issues with the door's fitting as well as the functioning of the hardware.

6. If necessary, ensure that the frame and door have an official fire-safety label on the opening.

7. Review the schedule of your hardware. Contact your vendor If the data does not correspond to.

Step 2: Hinge Application & Door Installation

8. Find where the doors top is by looking at hinge positions on the frame with the hinges within the door. Be aware that the top hinge location will be less than 1/8'' to allow clearance between the frame and the door after installation.

9. Make sure you check the screw holes as well as reinforcements on the frame and door to ensure they are free of foreign objects.

10. Get rid of any grout paint, filler, or weld splatters from the reinforcement.

11. Use a tap or screw to clean the threads of any screw holes that contain foreign matter.

12. Examine the hardware schedule and submittals to determine that you're making use of regular or heavy-weight hinges.

13. To install normal weight hinges, you can simply join them to your door with the machine screws supplied by the manufacturer of the hinge. Make sure not to tighten too much those screws.

Step 3: Commercial Steel Door Installation

14. Lift the door and bring it closer to the opening.

15. Put a wedge of wood or some other support under the door to support the weight.

16. Set the top hinge to align on the door to the top hinge cut in the framework. It is generally initially installed to hold the weight of the door.

17. Utilizing the machine screws supplied by the hinge manufacturer connect the hinges onto the frame reinforcement at the top of the hinge.

18. Install the middle and bottom hinges.

19. Remove the wedge of wood or other support from underneath the door.

20. The door should be closed and ensure the clearances are adequate between the frame's rabbet and the door's edge. The door should move freely. If the door doesn't open and close without a problem, SDI-122 or our Videos page can be used to assist in resolving installation issues like alignment or bind.

21. Install a lockset, closer as well as any other hardware you need.

22. When you've installed your lockset,, open then close it to make sure that the latch is properly engaged within the strike.

Application of Heavy-Weight Hinges

A lot of manufacturers provide built-in features that allow hinge pockets on frames and doors to be altered to change from normal to heavyweight.

There are a myriad of ways they can be altered, including:

• Grinding or flattening embossments raised on reinforced shim plates or reinforcements
• Taking or cutting off shim plates for hinge filler
• Adjusting set screws
• Removing wire shims.

All of these options require the removal of material from the pocket to allow the hinges that are heavier and thicker to be able to fit into pockets for the hinges. If you don't do this, it can cause the door to stop moving freely.

Make contact with the individual manufacturer to learn about the types of modifications available. After the modification is completed follow the instructions for installing commercial steel doors previously mentioned.

Application of Hinges to a Non-Handed Door

1. If you have doors with no hands, search for the filler plates that are not hand-held and ensure you have the right amount. The plates can be purchased as a set or attached to the hinge's reinforcement using the use of a plug made of nylon or tape.

2. Discard the plug and remove it.

3. Install the filler or handing plates between the reinforcement for the door hinge and the hinge using machine screws supplied by the manufacturer of the hinge. If you are using hinges with heavy weights make sure to check the manufacturer's recommendation for hinge reinforcement modification.

4. After putting on the filler plates for handling as well as the hinge ensure that they're flush with the door's edge or face of the door.

5. After putting in your filler plate, you need to refer to the Door Installation instructions previously mentioned.

The instructions in this manual are merely guidelines on how to put up doors made of steel. Follow all relevant construction codes, standards, and practices that are accepted for your location. For Door installation in perth, you can visit our website Com-al